Name : Rubber mixing machine, Rubber kneader, Rubber mixing mill,Rubber mixer.
Usage : Internal mixing and open mixing for rubber compounds.
Version: XK400-XSN55
ONE- FEATURES OF RUBBER KNEADER :
1.Rubber componnds can be plasticized or mixed in a closed and pressurized space with the temperature controlled so that the productivity is high and the quality is good and stable.
2. Optimization of the parameters such as the helical angle of rotor wings and the wing overlap length brings about homogeneous distribution of the stock.
3. All the parts in contact with stock are plated with hard chrome and polished. The rotor wings are built up by welding with the carbide alloy to resist abrasion and corrosion. STELLITE WELDED.
4.All the parts in contact with stock are of the jacket design where water/steam/medium oil is lead through to provide cooling or heating and can meet different requirements for the rubber or plastic mixing process.
5. Stock is fed through the rear door of the frame work (or other port) and discharged by titling the mixing chamber forwarder by 1400 , such a design makes it possible to arrange the upstream and the downstream process steps in a line and facilitates stock clolor changing and mixing chamber cleaning .
6. Programmable logic controllers (PLC) are used for the electrical control system. It provides the perfect and reliable control ,detection&alarm and the necessary safty interlocking fuctions and hase the serial interfaces for connection to the net work.
Main parameters :
| Type |
X(S)N-10X32 |
X(S)N-20X34 |
X(S)N-35X30 |
X(S)N-55X30 |
X(S)N-75X30 |
X(S)N-110X30 |
| Pinching total cubage |
L |
25 |
45 |
75 |
125 |
175 |
250 |
| Dense smelting total cubage |
L |
10 |
20 |
35 |
55 |
75 |
110 |
| Main motor power |
KW |
22 |
22 |
55 |
75 |
110 |
185 |
| Overturn motor power |
KW |
1.1 |
1.5 |
2.2 |
2.2 |
3.0 |
7.5 |
| Overturn angle |
0 |
140 |
140 |
140 |
140 |
140 |
140 |
| Rotate speed of rotor oxis(front/back)) |
r/min |
32/25 |
34/28 |
30/24.5 |
30/24.5 |
30/24.5 |
30/24.5 |
| Pressure of compressing air |
Mpa |
0.5~0.8 |
0.6~0.8 |
0.6~0.8 |
0.6~0.8 |
0.6~0.8 |
0.6~0.8 |
| Pressure of cooling water |
Mpa |
0.2~0.4 |
.0.2~0.4 |
.0.2~0.4 |
0.2~0.4 |
0.2~0.4 |
0.2~0.4 |
| Pressure of heating vapor |
Mpa |
0.5~0.8 |
0.5~0.8 |
0.5~0.8 |
0.5~0.8 |
0.5~0.8 |
0.5~0.8 |
| Overall size (L x W x H) |
mm |
2640x1650x2350 |
3100x1300x2450 |
3200x1900x2945 |
3300x1900x2900 |
3760x2143x3135 |
4075x2712x3580 |
| Weight |
kg |
3300 |
4500 |
6500 |
7800 |
10230 |
14970 |
SECOND - FEATURES OF RUBBER MIXING MILL :
1. Tailored structure,easy to operate,ball bearing bush ,hardened gear teeth reducer.
2.There are many speeds and speed ratios available,which can satisfy most customers formula and processing requirements.
3.Frame and base,looking very nice,are welded and treated by annealing for stress reliveving.
4.Chilled alloy cast iron roll is abrasion resistant with long service life.
5.The speed reducer is the hard-tooth surface gear reducer of Class 6 precision,which has long service life and low noise.
6.Perfect emergency stop device can ensure the safety of personnel and equipment.
7.The seal structure with special design can eliminate the leaking phenomenon of lubricating oil.
8. Stock pan is easy to clean up with dislodging device.
9. Human nature designed operating system reducer labor intensity.
10. Modular structure offers various structures for customer's option.
The flexible design system can satisfy customers,special design requirements within the shortest time. A load test running will be made to the assembled equipment in our company to save degugging for customer.
Parameters below :
| Model |
XK-160 |
XK-250 |
XK-360 |
XK-400 |
XK-450 |
XK-550 |
XK-560 |
XK-660 |
Roll diameter |
mm |
160 |
250 |
360 |
400 |
450 |
550 |
560-510 |
660 |
Roll working length |
|
320 |
620 |
900 |
1000 |
1200 |
1500 |
1530 |
2130 |
Front roll linear speed |
m/min |
9 |
16.3 |
16.7 |
19.3 |
21.8 |
22.5 |
27.2 |
28 |
Speed ratio of rolls |
|
1:1.35 |
1:1.1 |
1:1.25 |
1:1.27 |
1:1.27 |
1:1.2 |
1:1.2 |
1:1.24 |
Max roll space |
mm |
4.5 |
8 |
10 |
10 |
12 |
16 |
15 |
0.5-15 |
Compound feeding capacity |
kg |
1-2 |
10-15 |
20-25 |
18-35 |
50 |
50-65 |
50-65 |
165 |
Motor power |
kW |
5.5 |
18.5 |
30 |
45 |
55 |
110 |
90 |
240 |
Dimensions
|
L |
mm |
1133 |
2722 |
4200 |
4920 |
5405 |
6646 |
6270 |
7280 |
| |
W |
mm |
920 |
1115 |
1780 |
1780 |
1740 |
2736 |
2282 |
3400 |
| |
H |
mm |
1394 |
1345 |
1760 |
1800 |
1790 |
2105 |
2000 |
2530 |
| Gross weight |
t |
~2 |
~3.2 |
~6.5 |
~8 |
~11.4 |
~22 |
~22.5 |
~49 |
We can design line machine and technical for rubber production.
our engineer have rich experiences in this area.
we go to your facotry to help intallation and guide the worker .
Service of us:
The production of all products are follow ISO9001:2008 organization system, from raw material processing to assembe and finally test running. even the packing, and delivery. Also we track the use of machine,installation, products producing technical ect.
All we do is for longterm cooperation , " CREATE TURST" !
Audited Supplier 
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