Two Roller Mixing Mill/Two Roller Open Mill

• Customization: Available
• Warranty: 5 Years
• Control Type: PLC
• Model NO.: XK-560
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Bush: Nylon Bush and Bearing Bush
• Reducer: Hardened Gear Teeth,After Heat Treatment
• Lubrication: Oil or Grease Automatic
• Transport Package: in Wooden Case Safety Packing
• Specification: ISO9001, SGS, CE
• Trademark: CX
• Origin: China
• HS Code: 8477800000
• Production Capacity: 400sets/Month

Product Description

two roller mixing mill/two roller open mill

Brief description:
1.rollers,chilled cast iron
2.water or steam cooling system
3.hardened reducer ,bearing bush
4.welded or casting base 
5.HS of rollers:75-80
 
1. Mainfeatures:

(1) terials of Rolls :chiled Cast iron alloy (LTG-H), after quenching and precision processing, hardness HS 78.
 
(2) in bearing : Dual-listed rolling bearings, which reduces energy consumption by 40%.
 
(3) roll gap adjustment: electric automatic or manual
 
(4) Voltage: 220v, 380v, 415v Frequency control of motor speed or as per customer's request
 
(5) ducer: Airtight leaching oil type, ZSYE reducer (There are a variety of choice: hardened tooth, gear wheel reducer. the price is different), Almost no noise, safety and durable
 
2.Materials of Rolls:  

The roller are made of chilled cast iron alloy (LTGH), whose surface is 78HS, after quenching 
 
and precision processing it is harder than other company,(they are usually 72HS ) .
 
The working surface is well grinded and machined.temperature uniformity in smooth surface, high hardness and long working life. 
 
3. Motor: 

We always use OMRON,SIMENS ect brand electric parts or you can choice the ordinary brand. All the motor is high quality and effiency, save energy, low noise, and small vibration.
 
4. Roll gap adjustment:  
Roll nip adjustment is realized by hand or electricity which can obtain high accuracy and sensitivity.
 
5. Reducer: 
 
The speed reducer is hardened tooth with class 6 precision, no noise and vibration, safety  with higher transmission efficiency.(There are a variety of choice, the price is different),Gear Box(double out shaft transmission).
 
6. Frame:  
The base frame is a whole framework and cast iron, which is convenient for installation and easy to maintain.
 
7. Stock bender: 

It for direct rubber sheet and knife to cut as your need to assemble. Then improve the quality of mixing, and reduce the energy consumption.
 
8. Emergency brake device:
 
The machine is also equipped with an emergency brake device. When an emergent arises, just draw the safety pull rod or press the emergency button and the machine will stop immediately. It is safe and reliable.
 
The machine is equipped with an overload protection device to prevent the main components from being damaged.
 
9. Cooling system: (with rotating joint)

Universal rotary joints with inner spray pipes with hoses and headers. Piping is complete up to supply pipe terminal, which reduces energy consumption by 50% and high efficiency.
 
10. Auto-lubrication system for grease or oil and match bearing bush.
 
11. About us:
 We,
Qingdao Create Trust Industry Co., Ltd.make good quality rubber machine, from materials to producing, we use the good quality material, complete management system, also excellent after sale service, we hope to be one reliable factory for you!
 12.Technical parater:

Mode	XK-160	XK-230	XK-250	XK-300	XK-360	XK-400	XK-450	XK-560	XK-550B	XK-660
working diametetr of rolls (mm)	160	230	250	300	360	400	450	560/510	550	660
working length of rolls (mm)	320	600	620	750	900	1000	1200	1530	1500	2130
front roll surface speed (m/min)	8.95	10.21	14.1	15.1	16.25	18.65	24.26	27.72	27.94	28.6
Rfiction ratio	1: 1.35	1: 1.19	1: 1.17	1: 1.25	1: 1.25	1: 1.27	1: 1.27	1: 1.2	1: 1.22	1: 1.24
Max. nip (mm)	4.5	7	8	10	10	10	15	15	15	15
Capacity per batch(kg)	1-2	6-10	8~15	15~20	20~25	18-35	25-50	35~50	50~60	165
Motor power (kw)	5.5	15	18.5	22	30	37	55	90	110	245
Dimensions: L × W × H(mm)	1380× 860 × 1320	2800× 1200 × 1120	3400× 1500 × 1500	3400× 1500 × 1550	3780× 1850 × 1750	4350× 1850 × 1785	5200× 2380 × 1840	5845× 2284 × 1978	5870× 2475 × 2045	7465× 3662 × 2080
Keyword	Rubber Mixing Mill, Rubber Mixer, Rubber Machine, Rubber Mixing Machine

FQA-Problems of customer concern:
About machine performance quality
1.       Q: How to guarantee the quality of outsourcing parts?
          A: First choice more than 4 suppler by tender, There are strict system and process for inspecting outsourcing parts. And there are outsourcing inspectors, after inspection, qualified goods, labeling and storage. Not qualified, return.
2.       Q: Which brand of electric part?
          A: Use world famous brands, Siemens, Omron, Toshiba, Schneider, ABB Customer can specify the brand.
3.       Q: Which PLC:
           A: Siemens, Omron, Mitsubishi
4.       Q: How to control the quality?
           A: There are inspectors for inspecting equipment quality and performance, after a ssembly, machine run continuously for at least 12 hours at one time, Total running time should be not less than 48 hours.
About installation
1.        Q: When the guide engineer arrive at customer's factory?
           A:  If need installation on site, engineer will arrive at factory within one week after machine arrived at factory.
About after-sales service
1.        Q: What is the warranty time?
           A:   5 years after machine arrived at factory
2.        Q: How to solve the problem?
           A: Within half an hour after getting customer' problem, inform the solution way, there are three ways for different conditions. 1, Which can be solved by phone or Email, it will be solved in two hours. 2. Which can be solved by Remote Control, it will be solved within four hours(machine is equipped by Remote Network Control Problem). 3. Which need solve it on site, engineer arrive at factory within one week(in the two years warranty date, engineer has the visa any time of the country where the machine.