55L Rubber Banbury Kneader/Dispersion Kneader

• Customization: Available
• Warranty: 5 Years
• Control Type: PLC
• Model NO.: XSN-55/30
• Power Source: Electric
• Type: Rubber Mixer
• Rotor: Two Wings Tangential, Inside Hardwearing Alloys
• Chamber: Seal Completely, Inside Hardwearing Alloy
• Reducer: Hardened Gear, Submerged Lubrication
• Motor: Shanghai Nanyang, Long History Best in China
• Top RAM: Peneumatic or Hydraulic Double Working
• Transport Package: in Wooden Case Safety Packing
• Specification: CE SGS ISO9001
• Trademark: CX
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300sets/Month

Product Description

rubber banbury kneader/dispersion kneader

Mixing chamber:

It consists of a "W" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.

Thermal Resistance:

There is a plug-in thermal resistance in middle section of the bottom of the chamber to be connected to electrical system to inspect and display the temperate.

Rotor:

It is designed to the hollow blades of Banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges of blades and the end faces of ~ rotor shaft are surface welded with cobalt-base hard alloy and grinding, then plating with hard chrome and polishing.

Cooling/heating system:

A common piping system is adopted for either cooling or heating material in mixing operation. Through the system cooling water or steam is fed in three ways to the cavities of the rotors blades, the mixing chamber and the top ram.

Tilting mechanism:

It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc...It is able to actuate the mixing chamber tilting by 140° Around the front rotors.

Dust sealing device:

At the joint between the top of the mixing chamber and the cantilevered arm of the machine frame, the dust sealing assemblies with curved slotted partings are used obtaining an excellent and reliable sealing purpose.
The end face of the rotor is sealed by end contact sealing with nor oil-lubrication and is seals well and is wear-resistant and durable.

Main driving system:

The part is made up with main motor, reducer, connecting gears. It realizes odd-speed rotation of the rotors with running face one other.

Pneumatic control system:(the motor is Siemens brand)

Pneumatic control system is controlled by XG order. The bi-directional air cylinder makes the ram up or down. In case the over load occurs in the mixing chamber, the top ram can be raised automatically or manually if necessary, so as to protect motor from overload.

Electric control system:

Imported PLC device and electric control components which are all imported products or imported technology products are adopted in the electric control system as to raise control reliability.

Advantages:

(1)Maximum Dispersion & High Production

Double blades, proper clearance & high cooling effect gives excellent dispersion , Its production is 4 to 5 times  thus saving on labor and  the electricity about 30%.

(2)No Foundation Requirement

The Kneader has a common bed plate for all parts and not require foundation. 

(3)Easy Cleaning & Colour Change

Mixing chamber can be tilted which enables easy cleaning, because of this, different coloured compounds can be made without trouble.
 
About us:
 
We,Qingdao Create Trust Industry Co., Ltd.make good quality rubber machine, from materials to producing, we use the good quality material, complete management system, also excellent after sale service, we hope to be one reliable factory for you!

Technical Parameters: 
   
Details parameters of banbury and internal mixer machine

Type	X(S)N-3*32	X(S)N-10*32	X(S)N-20*32	X(S)N-35*30	X(S)N-55*30	X(S)N-75*30	X(S)N-110*30	X(S)N-150*30
Total Volume of kneading chamber	8	25	45	75	125	180	250	325
Total Volume of mixing chamber	3	10	20	35	55	75	110	150
Driving motor power	5.5	15	30	55	75	110	185	220
Tipping motor power	0.55	1.1	1.5	2.2	3.0	4.0	5.5	5.5
Tipping Angle	135°	140°	140°	140°	140°	140°	140°	140°
Rotational speed of the rotor	0~60,32/24.5	30/23.5	30/25	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5
Flow rate of compressed air	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Flow rate of compressed air	≥0.3	≥0.5	≥0.7	≥0.9	≥1.0	≥1.0	≥1.5	≥1.5
Pressure of Cooling water	0.2-0.4	0.2-0.4	0.2-0.4	0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4
Pressure of heated steam	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8
Overall dimensions(LxWxH)	1660*960*1750	2580*1300*2280	2630*1520*2550	3200*1900*2945	3360*1950*3050	3760*2143*3155	4075*2712*3580	4200*3200*4000
Weight	2000	3300	4500	6500	7200	10000	14500	19500

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