Two Roll Rubber Calender for rubber sheet/Three Roll Rubber Calender
1. Working Conditions
1.1 Rubber Calendering machine Working Environment: temperature 7~40ºC, maximum relative humidity 95%.
1.2 Power: Power: 380V 50HZ 3 phases
Cooling Water Pressure:0.4MPa
2. Rubber Calender Structure Specification
(1) Body frame: Welded into shape, after annealing, overall processed through precise machine tool, high rigidity, not easy becoming deformed, smooth, wear-resisting.
(2) Base: Welded base, after annealing and machining, high rigidity, won't deform easily.
2.2 Rolls and Bearing Group
(1) Roll Structure: hollow smooth rolls
(2) Material: Alloy cold harden cast iron LTH-H
(4) Cold Harden Layer:10-25mm
(5) Main Bearing: cylindrical roller bearings (Wafangdian Metallurgy Bearing)
(6) Bearing seats adopts cast iron (FC30), made from tempering handling. Excellent intensity and precision, together with lubrication oil holes. The bearing seats are made of aluminum with labyrinth ring oil seals to keep from oil leaking of inside and outside.
(7) Rolls nip has max. nip protecting function.
(8) Rolls temperature adjusting adopts high quality revolving joint and stainless metal pipe.
2.3 Nip Adjustment Device
(1) Adjusting Speed:3.6mm/min
(2) Motor Driving Power:1.5KW
2.4 Drive Mode
Adopts: driving motor reducer→stick coupler→driving gears →rolls rotating.
(1) Type:one motor input, one pc shaft output.
(2) Gears: Hard gear surface, closed oil immersed harden gear surface reducer. Noise≤78dB,safety factor:SA≥2.
2.6 Main Motor
Main motor adopts inverter motor, through frequency converter adjusting motor rotating speed.
2.7 Lubrication System
(1) Bearing Lubrication: the whole system contains a oil tank, including flow adjustment, oil table, cooler, filter and so on. It is to control the oil flow, cut down lubricating oil temperature and keep the oil clean.
(2) Thin oil lubricating pipes.
2.8 Stop guider group
2.8.1 Mode:axial moving type
2.8.2 This part adopts high quality SS41 steel welding, contact parts with the roller using MC nylon products, manual axial movement to adjust the spacing
2.9 Emergency braking equipment
2.9.1 Mode: Electro-hydraulic block brake.
2.9.2 Brake Capability: After braking roller skating for≤ 1/4 circumference.
2.9.3 Tight setting button installing equipment: in the left and right, front and back installed with mushroom mode tight buttons.
2.10 Electrical control group
2.10.1 Control cabinet: Surface paint floor type.
2.10.2 Operating Box: Operation control circuit.
2.10.3 Before leaving factory, manufacturer is responsible for connecting all the wires from controlling box to operation box, the useronly needs to connect the outside wire to the controlling box.
1. 20 years on rubber calendering machine manufacturing and exporting.
2. Delivery within 40 days.
3. Safety wood or plywood crates packing.
4. Full transportation insurance.
5. Sell to 126 countries on 6 continents.
6. One-stop rubber machinery solution in Qingdao Shun Cheong
7. This rubber calendering machine is used to manufacture the special seal rings in petroleum mechanical.
8. PLC control Method.
9. Customers can choose according to their needs.
10. The new design concept, strong technical force and advanced manufacturing processes of the company ensure that each rubber calendering machine can be manufactured to meet customer's individual requests.
Qingdao Create Trust Industry Co., Ltd is the professional manufacturer of various rubber calender machines. Our company has passed ISO9001: 2008 Quality Management System Certification and our products have qualified with Sweden SGS Certificate, and CE Certificate.
Rubber Calender Technical Parameters:
|Specification||Roller dia x length (mm)||Mid-roller liner speed (m/min)||Calendaring width(mm)|
Our engineers can design target machines for customers and send them the drawing to confirm. We are always on the side of saving your cost.
In the process of production, we will take photos and send to customers for their track the progress.
Documents such as packing list, commercial invoice, and bill of lading etc. will be sent after the delivery.
We could supply free English foundation DWG, installation drawing, user guide, maintenance manual and part drawing.
We supply overseas engineer service and help to train your workers to operate the machine.
There are 15 experienced engineers and 108 skilled workers in our company, guaranteeing delivery on time as stipulated in the contract. At the same time, the company established a long-term cooperative relation with Cosco, for ensuring the goods arriving port on time.
In addition, our machines have exported to America, Mexico, India, Vietnam, South Africa, Singapore, Malaysia, Indonisia, Australia, Sri Lanka and many other countries.
If you interested in our products mentioned above. Kindly let us know by return email. Then I will supply you with further information. Meanwhile, welcome to visit our factory!
FQA-Problems of customer concern:
About machine performance quality
1. Q: How to guarantee the quality of outsourcing parts?
A: First choice more than 4 suppler by tender, There are strict system and process for inspecting outsourcing parts. And there are outsourcing inspectors, after inspection, qualified goods, labeling and storage. Not qualified, return.
2. Q: Which brand of electric part?
A: Use world famous brands, Siemens, Omron, Toshiba, Schneider, ABB Customer can specify the brand.
3. Q: Which PLC:
A: Siemens, Omron, Mitsubishi
4. Q: How to control the quality?
A: There are inspectors for inspecting equipment quality and performance, after a ssembly, machine run continuously for at least 12 hours at one time, Total running time should be not less than 48 hours.
1. Q: When the guide engineer arrive at customer's factory?
A: If need installation on site, engineer will arrive at factory within one week after machine arrived at factory.
About after-sale service
1. Q: What is the warranty time?
A: 5 years after machine arrived at factory
2. Q: How to solve the problem?
A: Within half an hour after getting customer' problem, inform the solution way, there are three ways for different conditions. 1, Which can be solved by phone or Email, it will be solved in two hours. 2. Which can be solved by Remote Control, it will be solved within four hours(machine is equipped by Remote Network Control Problem). 3. Which need solve it on site, engineer arrive at factory within one week(in the two years warranty date, engineer has the visa any time of the country where the machine.