Three Roll Calendering Machine for Rubber Sheet

• Customization: Available
• Certification: CE, ISO
• Condition: New
• Model NO.: XY-3I 1400
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Horizontal
• Bush: Nylon Bush and Bearing Bush
• Reducer: Hardened Gear Teeth,After Heat Treatment
• Lubrication: Oil or Grease Automatic
• Transport Package: in Wooden Case Safety Packing
• Specification: ISO9001, SGS, CE
• Trademark: CX
• Origin: China
• HS Code: 8477800000
• Production Capacity: 400sets/Month

Product Description

three roll calendering machine for rubber sheet

DETAILED INTRODUCTION:

1. Working Conditions

1.1 Rubber Calendering machine Working Environment: temperature 7~40ºC, maximum relative humidity 95%.
1.2 Compressed Air:0.6~0.8MPa
      Cooling Water Pressure:0.4MPa

2. Rubber Calender Structure Specification

2.1 Body

  (1) Body frame: Welded into shape, after annealing, overall processed through precise machine tool, high rigidity, not easy becoming deformed, smooth, wear-resisting. 
  (2) Base: Welded base, after annealing and machining, high rigidity, won't deform easily.

2.2 Rolls and Bearing Group

   (1) Roll Structure: hollow smooth rolls
   (2) Material: Alloy cold harden cast iron LTH-H
   (3) Hardness:68-72HSD
   (4) Cold Harden Layer:10-25mm
   (5) Main Bearing: cylindrical roller bearings (Wafangdian Metallurgy Bearing)
   (6) Bearing seats adopts cast iron (FC30), made from tempering handling. Excellent intensity and     precision, together with lubrication oil holes. The bearing seats are made of aluminum with labyrinth ring oil seals to keep from oil leaking of inside and outside.
  (7) Rolls nip has max. nip protecting function.
  (8) Rolls temperature adjusting adopts high quality revolving joint and stainless metal pipe.

2.3 Nip Adjustment Device

  (1) Adjusting Speed:3.6mm/min
  (2) Motor Driving Power:1.5KW

2.4 Drive Mode

Adopts: driving motor reducer→stick coupler→driving gears →rolls rotating.

2.5 Reducer

(1) Type:one motor input, one pc shaft output.
(2) Gears: Hard gear surface, closed oil immersed harden gear surface reducer. Noise≤78dB,safety factor:SA≥2.

2.6 Main Motor

Main motor adopts inverter motor, through frequency converter adjusting motor rotating speed.

2.7 Lubrication System

(1) Bearing Lubrication: the whole system contains a oil tank, including flow adjustment, oil table, cooler, filter and so on. It is to control the oil flow, cut down lubricating oil temperature and keep the oil clean.
(2) Thin oil lubricating pipes.

2.8 Stop guider group

2.8.1 Mode:axial moving type
2.8.2 This part adopts high quality SS41 steel welding, contact parts with the roller using MC nylon products, manual axial movement to adjust the spacing

2.9 Emergency braking equipment

2.9.1 Mode: Electro-hydraulic block brake.
2.9.2 Brake Capability: After braking roller skating for≤ 1/4 circumference.
2.9.3 Tight setting button installing equipment: in the left and right, front and back installed with mushroom mode tight buttons.

2.10 Electrical control group

2.10.1 Control cabinet: Surface paint floor type.
2.10.2 Operating Box: Operation control circuit.
2.10.3 Before leaving factory, manufacturer is responsible for connecting all the wires from controlling box to operation box, the useronly needs to connect the outside wire to the controlling box.

LIGHTSPOT:

1. 20 years on rubber calendering machine manufacturing and exporting.
2. Delivery within 40 days.
3. Safety wood or plywood crates packing.
4. Full transportation insurance.
5. Sell to 126 countries on 6 continents.
6. One-stop rubber machinery solution in Qingdao Shun Cheong
7. This rubber calendering machine is used to manufacture the special seal rings in petroleum mechanical.
8. PLC control Method.
9. Customers can choose according to their needs.
10. The new design concept, strong technical force and advanced manufacturing processes of the company ensure that each rubber calendering machine can be manufactured to meet customer's individual requests.

CERTIFICATE:

Qingdao Create Trust Industry Co., Ltd is the professional manufacturer of various rubber calender machines. Our company has passed ISO9001: 2008 Quality Management System Certification and our products have qualified with Sweden SGS Certificate, and CE Certificate.

Rubber Calender Technical Parameters:

XY Three Roll Model Item		XY-3I 630 XY-3L 630 XY-3630	XY-3I 1120A XY-3 1120A XY-3L 1120A	XY-3I 1400	XY-3I 1500	XY-3I 1730	XY-3I 2130	XY-3I 2430
Roll diameter	mm	230	360	400	450	610	710	810
Roll working length	mm	630	1120	1400	1500	1730	2130	2430
Roll ratio		1:1:1 1:1.42:1	1:1:1 0.733:1:1 0.733:1:0.733	1:1:1 1:1.383:1.383 1:1.383:1	1:1:1 1:1.5:1	1:1:1 1:1.4:1	1:1:1	1:1:1 1:1.5:1
Middle roll speed	r/min	0.8-8	3-21.06	3-26.39	2.62-26.2	5.4-54	8-50	2-20
Adjusting nip range	mm	0-7	0-10	0-10	0-6	0-20	0-20	0.5-25
Min.Calendering product thickness	mm	0.2	0.2	0.2	0.2	0.15	0.15	0.5
Calendering product width	mm	100-500	500-	1200	1400	1400	1900	2150
Motor power	kW	7.5	45	55	75	132	185	220
Overall dimensions	mm	3168	5550	6500	7420	7010	7650	9300
	mm	890	1640	1500	2200	3950	4560	3150
	mm	1830	2120	2440	2900	3730	4080	5200
About weight	t	~2.6	~11	~22	~26	~52	~67	~94

Our Services

Our engineers can design target machines for customers and send them the drawing to confirm. We are always on the side of saving your cost.

In the process of production, we will take photos and send to customers for their track the progress.

Documents such as packing list, commercial invoice, and bill of lading etc. will be sent after the delivery.

We could supply free English foundation DWG, installation drawing, user guide, maintenance manual and part drawing.

We supply overseas engineer service and help to train your workers to operate the machine.

There are 15 experienced engineers and 108 skilled workers in our company, guaranteeing delivery on time as stipulated in the contract. At the same time, the company established a long-term cooperative relation with Cosco, for ensuring the goods arriving port on time.

In addition, our machines have exported to America, Mexico, India, Vietnam, South Africa, Singapore, Malaysia, Indonisia, Australia, Sri Lanka and many other countries.

If you interested in our products mentioned above. Kindly let us know by return email. Then I will supply you with further information. Meanwhile, welcome to visit our factory!



FQA-Problems of customer concern:
About machine performance quality
1.       Q: How to guarantee the quality of outsourcing parts?
          A: First choice more than 4 suppler by tender, There are strict system and process for inspecting outsourcing parts. And there are outsourcing inspectors, after inspection, qualified goods, labeling and storage. Not qualified, return.
2.       Q: Which brand of electric part?
          A: Use world famous brands, Siemens, Omron, Toshiba, Schneider, ABB Customer can specify the brand.
3.       Q: Which PLC:
           A: Siemens, Omron, Mitsubishi
4.       Q: How to control the quality?
           A: There are inspectors for inspecting equipment quality and performance, after a ssembly, machine run continuously for at least 12 hours at one time, Total running time should be not less than 48 hours.
About installation 
1.        Q: When the guide engineer arrive at customer's factory?
           A:  If need installation on site, engineer will arrive at factory within one week after machine arrived at factory.
About  after-sale service
1.        Q: What is the warranty time?
           A:   5 years after machine arrived at factory
2.        Q: How to solve the problem?
           A: Within half an hour after getting customer' problem, inform the solution way, there are three ways for different conditions. 1, Which can be solved by phone or Email, it will be solved in two hours. 2. Which can be solved by Remote Control, it will be solved within four hours(machine is equipped by Remote Network Control Problem). 3. Which need solve it on site, engineer arrive at factory within one week(in the two years warranty date, engineer has the visa any time of the country where the machine.