Usage:This line machine is maily designed for EPDM damping sheet production. Also same principle for other plastic sheet production, like PVC sheet, ABS sheet ect.
Consist of machinesd: rubber kneader (banbury mixer),force feeding machine,extruder,three roll calender,winding machine ect.
Details instruction below :
1- Plastic kneader (banbury mixer) : Specially designed for plastic mixing, with heating system. rotor is stellite welded,after polishing and quenching. this will make rotor and chamber high wear-resistant.
The reducer are hardened gear teeth,no noise,longlife us .
2- Force feeding device :
INVT frequency converter. Double screw for material feeding, Contaction with single screw is Harvard structure
3- The extruder is the highest technology design now in this area :
Screw is made by nitriding steel (38CrMoALA), Surface is under nitrogen treatment, thickness ≥0.7mm, Hardness is HRC70. Cooling by water .
Barrel material is nitriding steel (38CrMoALA), Surface is under nitrogen treatment, thickness ≥0.7mm, Hardness is HRC70. Outer with stainless steel cover . Heating of barrel is made by Cast aluminum heater.
4- Three roll calender and auxiliary machines.
Roll diameter φ400mm Roll length : 1500mm Quanity of roll : 3 pcs Water in/out diameter: 11/4" Circular degree: 0.005mm Coaxiality : φ0.012mm Roughness : Ra0.025μm Quenching hardness : HRC60,quenching thickness : 5mm Chrome plated : T=0.1 Thickness of roller : 30mm Linear speed of roll : 0-15 meter/minute
Bearing group : NSK,Japan. High temperature resistant double row cylindrical roller bearing self-aligning.
Roll adjustment : manual operation, Up/Down of roll range : 0-70mm, gap range : 1-5 mm. Power of driving motor is 0.37KW.
Each roll with one reducer and one AC frequency motor. Power is 2.2 KW,total three sets.
5- The electric parts we used is DELIXI brand,contactor is from SIMENS.
Service of us :
1- We can design whole line machine for plastic sheet production. We also can provide formulation, our engineer have rich experiences in this area. we go to your facotry to help intallation and guide the worker .
2- The production of all products are follow ISO9001:2008 organization system, from raw material processing to assembe and finally test running. even the packing, and delivery. Also we track the use of machine,installation, products producing technical ect.
All we do is for longterm cooperation , " CREATE TURST" !